The demand for safe and high-quality mineral water is rising rapidly in urban centers, hotels, resorts, hospitals, and industrial distribution networks. Businesses aiming for high-volume production need a large-scale mineral water plant capable of producing 10,000–25,000+ liters per hour (LPH).
We Metson Machines provide complete turnkey solutions for large-scale mineral water plants, including design, installation, on-site training, and AMC support. Our plants are BIS & FSSAI certified and designed to produce bottled water in various sizes—500ml, 1L, 2L bottles, and 20L jars—ensuring consistent supply for commercial, industrial, and retail distribution.
What Is a Large-Scale Mineral Water Plant (10,000–25,000+ LPH)?
A large-scale mineral water plant is designed for high-volume bottling, capable of serving urban markets, hotels, resorts, hospitals, and export operations. These plants integrate advanced purification technology, including RO as a key step, followed by UV, Ozonation, and Mineral Rebalancing, to ensure water meets BIS standards and delivers the right mineral content.
| Plant Type | Capacity (LPH) | Bottle Sizes | Ideal Users | Investment Range |
|---|---|---|---|---|
| Large-Scale Mineral Water Plant | 10,000–25,000+ | 500ml, 1L, 2L bottles, 20L jars | Industrial bottlers, hotels, commercial chains, export brands | ₹50–120 Lakhs |
| Modular Expansion | 25,000–40,000+ | Same | High-demand industrial operations | ₹120–200 Lakhs |
Example: A 15,000 LPH mineral water plant can produce 150,000 500ml bottles daily, supporting both retail distribution and large-scale commercial supply.
Why Invest in a Large-Scale Mineral Water Plant
Large-scale mineral water plants are ideal for businesses aiming for industrial-grade production and mass-market distribution. Key advantages include:
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High Production Capacity: Meets large-scale urban, hotel, resort, and industrial demand.
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Consistent Mineral Content: Ensures water retains essential minerals, providing a healthy and tasty product.
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BIS & FSSAI Compliance: All plants are designed to meet regulatory standards, ensuring safe operation and legal bottling.
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Fully Automated Bottling Lines: Reduces labor costs while maintaining consistent quality and speed.
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Energy Efficiency: High-capacity operations optimized to minimize electricity and operational costs.
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Scalability: Modular designs allow addition of bottling lines, storage tanks, and purification units as demand grows.
These features make large-scale mineral water plants ideal for industrial bottlers, urban distribution networks, and export-ready brands.
Technical Features of Large-Scale Mineral Water Plants
Our plants incorporate industry-leading technology to ensure high-quality mineral water production:
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Multi-Stage Purification: Includes RO, UV, and Ozonation to remove impurities while preserving or adding essential minerals.
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Mineral Rebalancing & pH Correction: Restores essential minerals for taste and health.
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Automatic Bottling Lines: Fill multiple bottle sizes (500ml, 1L, 2L) and 20L jars with precision.
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Food-Grade Stainless Steel (SS-304/316): Ensures hygiene, corrosion resistance, and long service life.
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Pre-Treatment Systems: Sand filters, carbon filters, water softeners, and antiscalant dosing protect purification units and improve water quality.
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Storage Tanks: Large capacity stainless steel tanks ensure continuous production without interruption.
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PLC-Controlled Automation: Monitors flow, pressure, and operational parameters for reliable and consistent performance.
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Energy-Saving Features: Optimized pumps and membranes minimize electricity consumption.
Example: A 20,000 LPH plant can supply large hotels, hospitals, and retail chains simultaneously while maintaining consistent mineral content and taste quality.
Applications of Large-Scale Mineral Water Plants
| Sector | Use Case | Typical Capacity | Benefits |
|---|---|---|---|
| Industrial Bottlers | Mass bottled water production | 10,000–25,000+ LPH | Meet high-volume production efficiently |
| Urban Distribution Networks | Supply supermarkets, retail stores, and offices | 12,000–20,000 LPH | Reliable urban market supply |
| Hotels, Resorts & Hospitals | Large-scale consumption | 10,000–15,000 LPH | Safe and healthy water for guests and patients |
| Export Brands | International bottled water supply | 15,000–25,000+ LPH | Compliant with BIS, FSSAI, and international standards |
Use Case Example: A 20,000 LPH plant serving an urban bottled water brand can produce 200,000 bottles daily, supplying supermarkets, hotels, offices, and hospitals, generating multiple revenue streams.
Investment, Costs, and ROI for Large-Scale Mineral Water Plants
| Parameter | Large-Scale Mineral Water Plant (10,000–25,000+ LPH) |
|---|---|
| Initial Investment | ₹50–120 Lakhs |
| Operating Cost | ₹2,00,000–₹6,00,000/month |
| Bottles per Day | 100,000–250,000 (500ml bottles) |
| Selling Price per Bottle | ₹10–₹15 |
| Expected Monthly Revenue | ₹1,00,00,000–₹3,50,00,000 |
| ROI | 12–24 months depending on demand and distribution |
Large-scale mineral water plants are ideal for mass production, urban distribution, and export markets, offering quick ROI and sustainable long-term growth.
Operational Guidelines for Large-Scale Mineral Water Plants
To ensure efficiency and reliability:
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Water Source & Pre-Treatment: Test for salinity, fluoride, arsenic, iron, and microbial contamination. Pre-treatment includes sand filters, carbon filters, water softeners, and antiscalant dosing.
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Space Planning: Allocate sufficient area for bottling lines, storage tanks, and maintenance.
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Power Supply & Backup: Stable electricity is critical; backup generators or UPS systems are recommended.
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Staff Training: Operators must understand purification systems, automated bottling lines, and maintenance routines.
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Maintenance Schedule: Regular replacement of UV lamps, Ozonation units, filters, and pre-treatment components ensures continuous high-quality production.
Licensing & Compliance
Large-scale mineral water plants must comply with:
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BIS Certification: Ensures water quality meets Indian standards.
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FSSAI Approval: Mandatory for bottled mineral water.
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Pollution Control Board (PCB) Approval: Required for industrial-scale plants.
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Trade License: Issued by municipal authorities.
We provide complete guidance and support for all licensing and regulatory approvals, ensuring compliant and legal operations.
Profitability and Business Model
Large-scale plants support multiple revenue streams:
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Industrial Bottling: Supply bulk water to commercial clients, hotels, and hospitals.
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Retail Distribution: Packaged bottled water for urban markets (500ml, 1L, 2L).
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Bulk Supply / Jars: 20L jars for offices, hospitals, and residential complexes.
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Export Markets: High-quality mineral water for international buyers.
By combining industrial, retail, and export channels, businesses can maximize revenue and achieve sustainable ROI.
FAQs About Large-Scale Mineral Water Plants
Can large-scale plants produce multiple bottle sizes simultaneously?
Yes. Fully automated lines can handle 500ml, 1L, 2L bottles, and 20L jars at the same time.
Are large-scale plants BIS & FSSAI certified?
Yes. All plants comply with BIS and FSSAI standards, ensuring safety and legal compliance.
What is the expected ROI?
Typically 12–24 months, depending on market demand, distribution, and pricing.
Can the plant be upgraded or expanded?
Yes. Modular designs allow adding bottling lines, storage tanks, or additional purification units as production increases.
How much maintenance is required?
Periodic maintenance includes RO membranes, UV lamps, Ozonation units, filters, and general plant checks. AMC support ensures uninterrupted operation.
Which businesses benefit the most from large-scale plants?
Industrial bottlers, urban distribution brands, export companies, hotels, resorts, hospitals, and commercial complexes.
Conclusion – Turnkey Large-Scale Mineral Water Plant Solutions
A large-scale mineral water plant (10,000–25,000+ LPH) offers industrial-grade production, operational efficiency, and profitability. These plants are ideal for industrial bottlers, urban distribution networks, hotels, resorts, hospitals, and export brands, delivering BIS & FSSAI compliant water consistently.
Metson Machines provide turnkey Large-scale mineral water plant solutions, including design, installation, training, and AMC support. Our fully automated, energy-efficient plants enable businesses to produce high-volume bottled mineral water reliably while maximizing revenue and scaling operations effectively.
Contact us today to explore how a large-scale mineral water plant can help your business meet high-volume demand and ensure long-term growth in the mineral water industry.
